Custom Torsion Spring

How to choose Springs

Points to check when selecting, with the values for this product (Custom Torsion Spring).

1. 1. Select the Spring Rate from the Required Force

   The spring rate k is the load required to deflect the spring by 1 mm. Multiply it by the deflection at installation and at operation to confirm that the required force can be obtained. Listed products range widely from 0.007 to 9.91 N/mm, and a margin should be allowed for variation, including the spring rate tolerance (for example, ±10%).

2. 2. Keep Within the Maximum Load and Deflection Limits

   Using the spring beyond its maximum load or maximum deflection causes set (permanent deformation) or breakage. Confirm that the load at the maximum point of the operating stroke is within the maximum load, and for compression springs, that the solid height is not reached.

3. 3. Installation Space, Outside Diameter, and Free Length

   Check that the outside diameter fits the hole or housing, and that the inside diameter does not interfere with the shaft it passes over (applicable shaft diameter). The free length is the length under no load; the difference from the installed length is the initial deflection. Because the coil diameter changes under load, allow sufficient clearance.

4. 4. Select a Material Suited to the Operating Environment

   Piano wire SWP-A has high strength but is prone to rust, and many versions are supplied with rust-preventive oil treatment. For humid environments or environments subject to washing, stainless steel such as SUS304-WPB is a candidate. For strongly corrosive environments such as seawater, titanium is a candidate.

5. 5. Extension Springs: Initial Tension and Hook Shape

   Close-wound extension springs have initial tension, the load required before the spring begins to extend. For applications requiring movement with a small force, check the initial tension value. Also check that the hook shape, such as reverse loop, 90-degree, or 180-degree, matches how the mating part is engaged.

6. 6. Torsion Springs: Angle and Arm Direction

   For torsion springs, check the torque at the operating angle (torsion spring rate × angle) and the arm length. The winding direction should match the direction of twist, and it is common to use the spring in the direction that winds it up. For free-size products, also specify the bending direction.

This guide was written by AI based on the listed products' documents and specification items.

About Springs and all products

Description

Material can be selected from SWP-A, SUS304-WPB, and others. Enter either the coil outer diameter or inner diameter. Winding direction can be selected as right-hand or left-hand. Surface treatment is generally rust-preventive oil application for piano wire, and none for stainless steel. For small quantities, quotation and delivery lead time are usually provided within 1 to 2 days (limited to our business days). Requests can be submitted by FAX and are accepted 24 hours a day.

FAQ

Q. What specifications should be provided when requesting a quotation for a custom torsion spring?

A. Please provide the material, wire diameter, coil diameter, number of coils, winding direction, arm length, free angle, and surface treatment via drawings or specifications. Materials such as SWP-A and SUS304-WPB can be selected.

Q. How should the coil diameter be entered in a quotation request for a custom torsion spring?

A. Please enter either the coil outer diameter or inner diameter. Winding direction can be selected as right-hand or left-hand.

Q. How soon will the quotation and delivery lead time be provided for a custom torsion spring?

A. For small quantities, quotation and delivery lead time are usually provided within 1 to 2 days. The response time is limited to our business days. Quotation requests can be submitted by FAX and are accepted 24 hours a day.

Q. What is the surface treatment for custom torsion springs?

A. Generally, piano wire is treated with rust-preventive oil application, and stainless steel receives no surface treatment.

Written by AI based on the content of the source documents.

Source documents

• Document 特注ねじりばね 見積依頼書 1 pages Open page 1
  Found on: https://www.samini.co.jp/order/ordermade.php