Custom Spring Manufacturing

Specifications

How to choose Springs

Points to check when selecting, with the values for this product (Custom Spring Manufacturing).

1. 1. Select the Spring Rate from the Required Force

   The spring rate k is the load required to deflect the spring by 1 mm. Multiply it by the deflection at installation and at operation to confirm that the required force can be obtained. Listed products range widely from 0.007 to 9.91 N/mm, and a margin should be allowed for variation, including the spring rate tolerance (for example, ±10%).

2. 2. Keep Within the Maximum Load and Deflection Limits

   Using the spring beyond its maximum load or maximum deflection causes set (permanent deformation) or breakage. Confirm that the load at the maximum point of the operating stroke is within the maximum load, and for compression springs, that the solid height is not reached.

3. 3. Installation Space, Outside Diameter, and Free Length

   Check that the outside diameter fits the hole or housing, and that the inside diameter does not interfere with the shaft it passes over (applicable shaft diameter). The free length is the length under no load; the difference from the installed length is the initial deflection. Because the coil diameter changes under load, allow sufficient clearance.

4. 4. Select a Material Suited to the Operating Environment

   Piano wire SWP-A has high strength but is prone to rust, and many versions are supplied with rust-preventive oil treatment. For humid environments or environments subject to washing, stainless steel such as SUS304-WPB is a candidate. For strongly corrosive environments such as seawater, titanium is a candidate.

5. 5. Extension Springs: Initial Tension and Hook Shape

   Close-wound extension springs have initial tension, the load required before the spring begins to extend. For applications requiring movement with a small force, check the initial tension value. Also check that the hook shape, such as reverse loop, 90-degree, or 180-degree, matches how the mating part is engaged.

6. 6. Torsion Springs: Angle and Arm Direction

   For torsion springs, check the torque at the operating angle (torsion spring rate × angle) and the arm length. The winding direction should match the direction of twist, and it is common to use the spring in the direction that winds it up. For free-size products, also specify the bending direction.

This guide was written by AI based on the listed products' documents and specification items.

About Springs and all products

Description

Compression and tension springs are quoted same day for quantities up to 100 pieces, and shipped within 3 days after order for up to 10 pieces. Materials kept in stock include piano wire, hard steel wire, and stainless steel wire for springs.

FAQ

Q. Can custom spring manufacturing be requested for just one piece?

A. Yes, manufacturing from a single piece is possible. The minimum production quantity is one piece.

Q. For compression and tension springs from Custom Spring Manufacturing, up to what quantity are same-day quotations and shipping days after order fixed?

A. For compression and tension springs, same-day quotations are available for quantities up to 100 pieces. For up to 10 pieces, shipping is within 3 days after order.

Q. What is the range of wire diameters available from Custom Spring Manufacturing, and which materials are kept in stock?

A. The wire diameter d ranges from 0.2 to 8 Φ. Materials kept in stock include piano wire, hard steel wire, and stainless steel wire for springs.

Q. Can Custom Spring Manufacturing be ordered without a drawing?

A. Orders are possible by fax drawing or sample submission.

Q. What applications is Custom Spring Manufacturing used for?

A. It is used in automotive, machinery, electrical equipment, and machine tool applications.

Written by AI based on the content of the source documents.

Source documents

• Catalog スプリングネット 製品カタログ（ばね類） 178 pages
  Found on: https://www.samini.co.jp/catalog_list/